This free project by Rebecca Reid is a taster from the home sewing ideas from our archive, hand picked by us to get your sewing machine busy sewing up projects for every room of the house! These DIY fabric letters are a stylish addition to any room of the house, from craft rooms to kitchens, and they'd also make great personalised decorations for weddings or special occasions too.


The beauty of this project is you can spell out any word you like (we'll show you how), so why not try NOEL for Christmas or HOME for a hallway?

You will need

  • Main fabric
  • Contrast fabric
  • Soft toy stuffing
  • Matching sewing thread

Fabrics we've used

Main fabric

Horizon by Kate Spain for ModaS: Intersection - Ultramarine (ref 27195/13), E: Tide - Ocean Ultramarine (ref: 27197/24), W: Atmosphere - Ivory (ref: 27194/ 14)

Contrast fabric

Horizon by Kate Spain for ModaS and W: Constellation - Ocean (ref 27199/14), E: Constellation - Ultramarine (ref: 27199/13).


Seam allowance: 1.5cm

How to make fabric letters

How to create the letter templates

To create the letter templates, choose a font and print them out from your computer, or draw by hand to the size you want. Try to avoid fussy fonts or the letters will be too difficult to make – rounded edges work well. Cut out the letters from paper to form templates.

Cut out the shapes

Step one

Place your paper letter template onto the wrong side of your piece of main fabric (this will need to be approx 4cm bigger than your letter shape). Trace all the way around the letter shape. Now flip the letter template over and repeat the process, drawing around it onto the wrong side of another piece of main fabric.

How to make headbands step 1

Step two

Cut out your letter shapes, 0.5cm outside the drawn line all the way around. You will need this narrow seam allowance so that the gusset will fit more easily around the curves of the letter.

How to make headbands step 2

Adding the gusset

Step three

Cut a gusset strip of contrast fabric to 5cm wide and long enough to go all the way around your letter, plus 5cm for the overlap. Fold one short end to the wrong side by 1.5cm. Place the gusset strip right sides together with one fabric letter shape and stitch together all the way around. Stitch very slowly and carefully around each of the curves and corners.

More like this

How to make headbands step 3

Step four

When you get back to where you started, fold the other short end to the wrong side by 1.5cm as before, making sure the two ends overlap by 2cm – this is the gap where you will stuff your letter.


Step five

Take the other fabric letter and place it right sides together with the other side of the gusset and stitch into place. It’s important that this letter matches up exactly with the other letter so pin it in a few places to make sure your gusset isn’t twisted.


Finishing off

Step six

Turn your fabric letter right sides out through the gap in the gusset and press the seams. Now stuff, pushing the stuffing through the gusset gap and easing it up into the letter as you go so it is firmly stuffed. Slip stitch the gap closed to finish.



Rebecca ReidCrafter, designer and TV presenter

Rebecca is founder of Amber Makes and has previously worked as Senior Technical Editor of Love Embroidery and Simply Sewing magazines. She works with sewing TV channels including Sewing Street, Yarn Lane and Sewing Quarter. She been stitching since she was a child and has worked on many craft magazines as well as running her own curtain-making business. She is known by her colleagues as a sewing oracle – you name it, she can sew it. She’s hugely knowledgeable about sewing techniques, fabrics and tools and is full of helpful advice for her fellow sewists, from the best place to buy curtain-making materials to which books and websites are handy for that sewing problem you’re stuck on.

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